Two sister companies based in Grantham, Lincolnshire that manufacture cardboard items, and a company that manufactures flat-bed die cutting (FBDC) machines have all been sentenced after a worker sustained serious injuries to his left hand.

Lincolnshire Magistrates’ Court heard that Postpack Limited and Damasco UK Limited of Hollis Road Grantham, manufacture cardboard items including packaging materials, flat pack boxes and toys. They purchased five FBDC machines from DIG Corrugated Machinery Ltd of Cullen Place, Eastlands Industrial Estate, Leiston. A worker using one of the supplied machines caught  his hand under the rotating main roller and the fingers and thumb of his left hand were crushed, leading to their amputation.

An investigation carried out by the Health and Safety Executive (HSE) found that the machine was supplied with inadequate guards to prevent access to its dangerous parts. Following the incident and service of Improvement Notices the guards were extended.

Postpack Limited xxADDRESSxx and Damasco UK Limited xxADDRESSxx pleaded guilty to contravening Regulation 11(1) of the Provision and Use of Work Equipment Regulations 1998 The companies were fined £4000 and ordered to pay costs of £1,152 with a victim surcharge of £340.

DIG Corrugated Machinery Limited xxADDRESSxx pleaded guilty to breaching the duty under Section 6(1)(a) of the Health and Safety at Work  Act 1974 The company was fined £6500 and ordered to pay costs of £3529.20 with a victim surcharge of £170.

Speaking after the hearing HSE inspector Mr Martin Giles commented:

“Those supplying machinery have a duty to ensure that it is safe. Purchasers and users of machinery must assess the equipment that they purchase and ensure that it is adequately guarded and that they have appropriate safe systems of work in place.

“If the flat-bed die cutter had been adequately guarded, then the life changing injuries sustained by the employee could have easily been prevented.”

There is guidance to help companies assess the safety of machines on HSE’s website at www.hse.gov.uk/toolbox/machinery/safety.htm

Notes to Editors:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We to prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. hse.gov.uk

2. More about the legislation referred to in this case can be found at: legislation.gov.uk/

3. HSE news releases are available at http://press.hse.gov.uk

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A food manufacturing company has been sentenced after repeated failures to maintain safety devices on its food processing machinery.

South Tyneside Magistrates’ Court heard that on three separate occasions between July 2008 and March 2016, HSE inspectors visiting the premises of Coldconnection Limited found multiple food processing machines that had non-functional or defeated interlock safety devices. Notices were served on each occasion, requiring the company to remedy the defects, but on a fourth visit in August 2019, the same issues were found again.

The Health and Safety Executive (HSE) prosecuted the firm due to the repeated contraventions relating to these safety devices and the failure to maintain improvements.

Coldconnection Limited of Bladen Street Ind Est, Jarrow, Tyne And Wear pleaded guilty to breaching Regulation 11 (3)(c) of the Provision and Use of Work Equipment Regulations 1998. The company was fined £14,000 and ordered to pay £928 costs.

Speaking after the hearing, HSE inspector Stephen Garner said: “While HSE would prefer to engage with businesses proactively through alternative enforcement tools, we can and will bring action through the courts where businesses are found to put their employees at unnecessary risk through repeated contraventions of health and safety law.”

Notes to editors
1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. www.hse.gov.uk
2. More about the legislation referred to in this case can be found at: www.legislation.gov.uk/
3. HSE news releases are available at http://press.hse.gov.uk
4. Further information about health and safety in food and drink manufacturing can be found at: https://www.hse.gov.uk/pubns/priced/hsg252.pdf

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Cheltenham Tool Company Limited has been fined after an employee was fatally injured while moving heavy machinery.

Cheltenham Magistrates’ Court heard how on 13 November 2019, 57-year-old Ian Challinor, a maintenance engineer at the company, was working with colleagues to move a large and heavy milling machine using a forklift and machine-moving skates. During the work at the site on Swindon Road, Cheltenham, the machine became unstable and toppled onto him causing fatal head injuries.

An investigation by the Health and Safety Executive (HSE) found the company had failed to assess and plan the task of moving the machine to determine a safe system of work, provide clear instructions to the workers and supervise the activity. In addition, the skates used were not adequately maintained or subject to a suitable inspection programme to ensure that they were safe to use.

Cheltenham Tool Company Limited of Swindon Road, Cheltenham pleaded guilty to breaching Section 2(1) of the Health and Safety at Work Act 1974 and was fined £30,000 and ordered to pay costs of £13,033.

Speaking after the hearing, HSE inspector Annette Walker said: “This was a tragic and wholly avoidable incident, caused by the failure of the company to ensure that this one-off task could be undertaken in a safe manner.

“The lifting and movement of heavy machinery is a specialist and often complex task requiring significant planning, expertise, knowledge and specialist equipment to ensure the risks are controlled.”

Notes to Editors:
1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. www.hse.gov.uk
2. More about the legislation referred to in this case can be found at: www.legislation.gov.uk/
3. HSE news releases are available at http://press.hse.gov.uk
4. For more information on how to work safely with machinery, please visit: https://www.hse.gov.uk/work-equipment-machinery/

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A supplier of machined components has been fined after an employee sustained a severed finger, lacerations and tendon damage whilst operating a stud assembly machine at a factory in Brownhills, West Midlands.

Dudley Magistrates’ Court heard that on 20 February 2018, CNC Speedwell Limited employee Malgorzata Musiol, 23, was seriously injured when her gloved hand became entangled in the exposed rotating parts of a stud assembly machine. Her index finger and the tendon along her arm were severely damaged.

An investigation by the Health and Safety Executive (HSE) found employees had been using an unsafe system of work placing items by hand very close to exposed rotating parts of the machine whilst wearing gloves. Various options were available to prevent this injury had the work been risk assessed, including guarding and two-handed controls. A safe system of work should have been in place and operators should have received suitable training.

CNC Speedwell Limited of Lichfield Road, Brownhills, West Midlands pleaded guilty to breaching Section 2(1) of the Health and Safety at Work etc Act 1974. The company was fined £130,000 and ordered to pay costs of £10,909.

Speaking after the hearing, HSE inspector Elizabeth Thomas said: “Horrific, life changing injuries sustained in entanglement incidents can be avoided by simply carrying out correct control measures and safe working practices.

“Companies should be aware that HSE will not hesitate to take appropriate enforcement action against those that fall below the required standards.”

Notes to Editors:
1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. www.hse.gov.uk
2. More about the legislation referred to in this case can be found at: www.legislation.gov.uk/
3. HSE news releases are available at http://press.hse.gov.uk

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A company, which manufactures adhesive tape, has been fined after a worker was fatally injured while operating a rewind slitting machine.

Luton Magistrates Court heard how on 10 April 2018, Mr Brett Dolby was operating the machine, designed to cut a large roll of adhesive material into narrower rolls, when he was drawn into an in-running nip between a rotating roller and the adhesive material. Mr Dolby’s colleagues found him trapped in the machine at the factory in Dunstable, having suffered fatal crush injuries.

An investigation by the Health and Safety Executive (HSE) found that Mr Dolby was required to work close to an unguarded in-running nip whilst the rewind slitting machine was in operation, which presented a hazard due to rotating parts. The risk assessment for the machine was inadequate because it failed to identify the in-running nips and other hazards on the machine. Therefore, machine operators were provided with inadequate information and training relating to the risks associated with this operation; and employees were placed at severe risk of injury.

The company previously received advice in 2012 from both HSE and an external consultant in relation to the guarding of machinery on site, but had failed to take action to ensure the necessary guarding of the rewind slitting machine prior to the incident in April 2018.

Scapa UK Limited of Ashton Under Lyne, Manchester, pleaded guilty to breaching Section 2(1) of the Health and Safety at Work etc. Act 1974, and was fined £120,000 and ordered to pay full costs of £15,192.68.

After the hearing HSE inspector Emma Page said “This tragic incident could easily have been prevented if the company had properly assessed and applied effective control measures to minimise the risks from dangerous parts of the machinery.

“The dangers associated with in-running nips are well known, and a wealth of advice and guidance is freely available from HSE and other organisations.

“Employers should be aware that HSE will not hesitate to take appropriate enforcement action against those that fall below the required standards.”

HSE guidance on the safety requirements for plastic sheet and film winders is available here: https://www.hse.gov.uk/pubns/ppis11.pdf

Ends

Notes to editors:
1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. It aims to reduce work-related death, injury and ill health. It does so through research, information and advice, promoting training; new or revised regulations and codes of practice, and working with local authority partners by inspection, investigation and enforcement. hse.gov.uk[1]
2. More about the legislation referred to in this case can be found at: www.legislation.gov.uk[2]
3. HSE news releases are available at http://press.hse.gov.uk

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