News story: Snake slithers through to tackle Dragon

The long, flexible – a type of robotic arm – was passed through a narrow hole in the 3-metre thick concrete around the core, then sliced through a 400mm diameter vessel attached to the Dragon reactor core.

Contractors OC Robotics were called in by the Magnox team decommissioning Dragon when it became clear that removing the vessel, known as the Purge Gas Pre-Cooler (PGPC), would be a challenging task: one end was joined to the core in the high-radiation area behind the concrete shielding and several steel plates, while the other end extended outside the shielding.

title of video

The LaserSnake technology, developed by OC Robotics and TWI with R&D funding from the NDA, seemed perfect. Controlled from a distance by specialist operators, LaserSnake can squeeze through a small access hole, manoeuvre easily inside a very confined space and cut multiple layers with its high-powered laser. This allowed the work to be carried out inside the existing radiation shielding of the reactor.

In action at the Dragon reactor
In action at the Dragon reactor

Although LaserSnake had previously been deployed at Sellafield, the thick pipework, complex PGPC layout and limited access meant it was necessary to prepare 2 mock-ups which allowed comprehensive testing and rehearsals to take place before making the cuts for real.

In the end, less than 3 hours of actual cutting time were needed to free the PGPC from the reactor core.

NDA Head of Technology Melanie Brownridge said:

This is an excellent example of how early NDA R&D funding support enabled the technology to grow from an exploration of whether laser-cutting could actually be adapted for nuclear into a system that, with further funding and collaborative working, is now mature and being successfully deployed on a number of our sites.

Magnox Senior Project Manager Andy Philps added:

We believe this is the first time that laser-cutting technology has been deployed directly on the core of a nuclear reactor. The ability of the LaserSnake to carry out ‘keyhole surgery’ on the reactor core meant that the work could be carried out using existing protective shielding.

This has saved at least £200,000 and the radiation dose that would have accompanied building additional infrastructure, and saved four weeks on the programme’s critical path. It has also enabled us to remove this component earlier than originally planned.

Adam Mallion, from OC Robotics, said:

The difficult environment of the external core of the Dragon reactor was an ideal challenge to show the full capabilities of laser-cutting technology and snake-arm robots. Cutting something as thick as the 400mm PGPC with its complex internal geometry had never been attempted before.

The deployment showed once again that the OCR LaserSnake system could be set up and deployed quickly and efficiently to contribute towards safer, cheaper and faster decommissioning of the plant.

LaserSnake and its housing are lifted into place at the Dragon reactor
LaserSnake and its housing are lifted into place at the Dragon reactor

Dragon, a prototype high-temperature reactor cooled by helium, was developed in the 1960s as a joint European project involving 13 countries. After opening in 1964, it operated until 1975 when it was closed and defueled before being put into a passive ‘care and maintenance’ regime.

In 2011, decommissioning began in earnest. All that now remains is the reactor core contained in a pressure vessel surrounded by the concrete biological shield, 7 steel containment plates and an outer containment building.

Under the current programme, it is expected that the reactor core will be removed by 2021 and the facility demolished to ground level by 2022.

Read more about LaserSnake’s development




Press release: Government launches microplastics research to protect oceans

A new research project analysing the impact of tyres and clothing on the marine environment has been launched today by the Government.

Environment Minister Thérèse Coffey has pledged £200,000 for scientists at the University of Plymouth to explore how tiny plastic particles from tyres, synthetic materials like polyester, and fishing gear – such as nets, ropes and lines – enter our waterways and oceans, and the impact they have on marine life.

Following the government’s ban on microbeads, which is one of the toughest in the world, this comprehensive research will be used to improve our scientific understanding of how microplastics from other sources enter the oceans – whether through fibres released into waste water during a washing cycle, or car tyre friction on roads creating a dust of particles that make their way into the seas through sewers.

The 11 month project will build on the research already underway – with some scientists estimating tyres contribute 270,000 tonnes of plastics per year while a single wash load of acrylic clothing could release over 700,000 microfibres into the ocean.

Environment Minister Thérèse Coffey said:

The impact of plastic pollution on our oceans is one of the greatest environmental challenges of our generation. The UK is already leading the way in this area, but we want to go further – and faster.

Robust scientific evidence should support our policy proposals, and through this exciting project we will build on work underway to better understand how microplastics end up in marine environment and what we can do to tackle this in the future.

The project is being led by Professor Richard Thompson OBE, who oversaw Defra’s first research project on microplastics and their impact on the marine environment, which led to the UK’s pioneering ban on microbeads in rinse-off cosmetics and personal care products coming into force this year.

The International Marine Litter Research Unit at the University of Plymouth is at the global forefront of research into the causes and effects of marine litter and recently conducted research into the effectiveness of fibre-trapping bags in washing machines.

Professor Richard Thompson OBE, Head of the International Marine Litter Research Unit, said:

The types of microplastics entering the marine environment are incredibly diverse, but recent estimates in Norway and Sweden have suggested that particles of tyre and debris from the road surface could be a substantial source.

With very limited real data available to confirm the impact from these sources, there is a genuine and pressing need to establish the true scale of this issue. By combining this with an assessment of the quantities of microplastic from synthetic textiles, we can develop a more complete picture on the relative importance of various sources.

We will be able to use our findings to work with the Government, scientists and industry to try to prevent these particles entering the marine environment in the future.

This project will build on the substantial research already underway on marine plastic pollution and the impact of human activities on the marine environment. It will be used to guide future policy priorities as the Government continues in its fight against the scourge of plastics.

This includes the 5p plastic bag charge – which has led to 9 billion fewer bags distributed – and last month’s pledge to introduce a deposit return scheme for single use drinks containers, subject to consultation, and recent plans to end the sale of plastic straws, stirrers and plastic-stemmed cotton buds.

It sits alongside the 25 Year Environment Plan commitment to eliminate avoidable plastic waste and the Treasury’s call for evidence on how charges and changes to the tax system could be used to reduce single use plastics.

Just last month the health of the oceans was on the agenda at the Commonwealth Heads of Government Meeting, where the Prime Minister called for collective global action in the fight against plastic pollution through the Commonwealth Clean Oceans Alliance.




Guidance: CCTV in slaughterhouses: rules for operators

Updated: We have made some minor editorial changes to the document, clarify a few issues people have asked us about.

Tells slaughterhouse operators in England how to comply with the rules which came into force on 4 May 2018. The rules require them to install and operate a Closed Circuit Television (CCTV) system, keep CCTV images for 90 days, and make the images available to inspectors.




News story: LLWR launching campaign to highlight equality, diversity and inclusivity issues in workplace

The Equality, Diversity and Inclusivity (ED&I) message is being embraced by LLW Repository Ltd (LLWR) with a series of initiatives planned to run alongside a new NDA campaign to increase awareness of the issue.

LLWR is launching an anti-bullying campaign in addition to highlighting mental health issues, and an employee focus group has been formed to provide feedback on progress.

The organisation has appointed its first Carers Champion to advise those who double up as carers for family or friends, and ran a State of Mind day, utilising former stars of rugby league, focused on mental health matters.

“We’ve got off to a strong start and have drawn up an action plan to guide the campaign, but there is much still to do,” said Dave Rossiter, LLWR’s ED&I Champion.

“ED&I is about making all our people feel included, giving them equality of opportunity and contributing to an adaptive and improving working environment.

“We will utilise all the tools at our disposal to ensure the message gets out to our workforce. That includes our new website, social media, a fresh section on our intranet, newsletter and new digital signage installed in March to keep everyone up to date with developments.

“We are in this for the long haul and will have further announcements soon on additional workplace initiatives.”

The NDA last year carried out a survey on ED&I attitudes across the estate and a follow up later this year will assess progress.

Sharon Langan, HR Manager, said: “We don’t see this as a one year campaign, it’s an ongoing issue.

“We are launching the ED&I campaign with posters, lanyards and new mugs for everyone printed with the ED&I logo so that our people get familiar with it and understand what it stands for.

“There will be a series of posters being displayed over the next two months across the company to address what ED&I is and what it means for everyone.

“Our bullying and harassment campaign will follow on from this. We will also be looking at mental health during this period and ways in which we can help people talk more openly about their issues.”




Research and analysis: Sharing resources with the Fire and Rescue Service during air quality incidents

This project explored how the Environment Agency and the Fire and Rescue Services (FRS) might collaborate and coordinate use of their resources to produce better air quality information during major incidents. Major incidents such as large fires or accidental chemical releases can lead to toxic material entering the atmosphere.

As a result, the Environment Agency and the FRS now have a clearer understanding of each other’s roles and capabilities, which will enable even closer collaboration in future.